What is Linen?
Linen is a yarn or fabric made from the cultivated flax plant, named
Linum usitatissimum. Many
believe this
domesticated species developed during cultivation. It is a Cellulosic plant fibre, or bast
fibre, and it
forms the fibrous bundles in the inner bark of the stems of the plant. The plant is an
annual that grows
to a height of about a metre and the fibres run the entire length of the stem and help hold
it upright.
The fibre strands are normally released from the cellular and woody stem tissue by a process
called
retting (controlled rotting). In Ireland this was traditionally done in water, rivers, ponds
or retting
dams.
The original flax used for its fibre was the wild,
Linum angustifolium. This is not grown commercially, and is found in southwestern Europe,
including
Britain, to the Mediterranean, Madeira and the Canaries. Experts consider it to be a
distinct species in
its own right, and the most likely progenitor of
Linum usitatissimum
the cultivated flax.
Linum angustifolium is the old name and is now called
Linum bienne Mill.
General History
Flax was almost certainly one of the first plant fibres used for making textile materials.
Many countries
throughout the world can relate their association and history to this fibre. Archaeological
excavations of
ancient Swiss
lake
dwellings
have found evidence of the use of, linum angustifolium flax, for twines and nets around 8000
BC.
In 2009,
researchers
discovered flax
(Linum usitatissimum) fibres in the Upper Palaeolithic occupations at the Dzudzuana
Cave, Georgia. One of the threads had twist, and several were spun. Others showed dyed. This
led
researchers to surmise that this represents production of textiles for some purpose;
possibly clothing.
These remnants of flax, more than 30,000 years old, are the oldest known traces of textiles.
It is
intriguing that the fibres found were Linum usitatissimum; one might have expected Linum
bienne mill (ex.
Linum angustifolium), or some other wild forbear. As Linum usitatissimum is common
cultivated flax it
suggests the use of flax for some time previous to this date; allowing time for cultivation.
Better known is the extensive use of flax and linen in
ancient Egypt.
Commercial scale
production was taking place around 4000 BC to meet the heavy demands for clothing, sail
cloth, furnishing
fabrics and funerary fabrics.
Linen was probably first introduced to the British Isles by
Phoenician traders
around 900 BC. They traded for tin which was important in bronze production, most probably
bartering for
it with Egyptian linen. Some consider the Romans to have introduced it. Whichever it was, it
was the
Romans who established linen factories in Britain and Gaul to supply their colonial forces.
It is not considered to have come into widespread use in these islands until the
Middle Ages.
History of Irish Linen
One shouldn't get introspective when dealing with the history of the famous
brand. Much of the history
of Irish linen
was determined by outside factors and influences. Everything from myth and fable to
protectionism, war and
political considerations, competition with cotton, technological advances, industrial
espionage and more.
Early Times
Early
myths
and legends discussed byWilkinson,
1858, show that the origins of flax-dressing is one of the economic arts which the Irish
believed the
result of supernatural teachings. Until the 19th century Irish peasants repeated the
mythical story of its
introduction into their island by the "dwellers on the Shahbna mountain", or Shliabh na Mann
mountain
(modern Slieve na Mann?). These talented people's, who had the name Mann, were foreigners,
from a distant
land (could they have been from the
Isle of Man?), who
long ago settled
on this mountain, and first instructed the natives in the art, and management of flax, and
hemp.
If there is any truth in this we shall probably never know, but more conventional learning
seems to
believe flax was grown in
Ireland
as
far back as 1000 BC. Two thousand-year old evidence of curing flax has been found in bogs
all over
Ireland. Linen production is detailed in the
Brehon Laws
and linen clothing and vestments are commonly referred to in early
Christian times. The ancient Irish Brehon laws made it obligatory for farmers to learn and
practice the
cultivation of flax.
16th Century
In
Tudor times
linen must have
been in great abundance, because, in 1536Henry VIII
wrote to the town of
Galway, that no man,
woman, or child, do wear in their shirts or smocks, or any
other garments, no
saffron, nor have
any more cloth in their shirts or smocks, but 5
standard ells
of that country cloth. (Ell = 1.143m = 45 inches).
Also, in Tudor times there is evidence that flax growing was on so vast a scale, maybe
because of the
overly long lengths of linen used in their shirts? That Parliament passed a law forbidding
the retting of
flax in rivers, to protect the fish life from the effluent. Which no doubt resulted from the
deoxygenation
of the water as a result of the retting process.
17th Century
In 1632 the Lord Deputy of Ireland,
Earl of
Strafford, later followed by the
Duke of
Ormonde, built up and encouraged the Irish linen industry. Mainly to replace the
Irish Woollen trade
which was competing with the English trade. Strafford imported high quality flaxseed, and
Dutch equipment,
and had new looms built. These he sold to farmers at cost price. He also brought over
experts on the
subject from Europe to help the Irish.
There was however, resistance to the new methods
and Strafford
had to punish with fines those who continued to use the older traditional methods. This
caused much misery
and deprivation.
Ormonde continued this work, but enlisted the help of Parliament, and focused more on
protestants.
Gradually, productivity improved, particularly in the North of Ireland. This formed a
foundation for
further improvements by the
Huguenot
immigrants.
King Charles
II
assented to a series of Acts prohibiting the export of Irish wool, cattle, etc., to England
or her
colonies, and prohibiting the direct importation of several colonial products into Ireland.
Ireland directed the exports to France and Spain, and the Woollen manufacture continued to
increase.
The English trade was getting even more concerned because the Irish were getting rich, and
competing
strongly with their exports. They addressed their concerns to
King
William, stating
that the growth and increase of the Woollen manufacture in Ireland had long been, and would
be ever,
looked upon with great jealousy by his English subjects, and praying him, by very strict
laws, totally to
prohibit and suppress the same. The Commons said likewise and
William
answered
comfortably I shall do all that in me lies to discourage the Woollen manufacture in Ireland,
and to
encourage the linen manufacture, there, and to promote the trade of England.
He was as good as his word, and encouraged the Irish Parliament to pass an Act, putting
twenty per cent
duty on broad, and ten per cent, on narrow cloths: But it did not satisfy the English
parliament, who made
a perpetual law, prohibiting from the 20th of June 1699, the exporting from Ireland of all
goods made or
mixed with wool, except to England and Wales, and with the license of the commissioners of
the revenue
duties had been before laid on the importation into England equal to a prohibition,
therefore this Act has
operated as a total prohibition of the exportation.
So, theWestminster
Parliament
prohibited the export of manufactured Woollen goods from Ireland in 1699, although
Woollen yarn was still produced both for domestic use and for English manufacturers. The
restrictions on
the Woollen trade increased in importance the linen industry, particularly in Ulster. In
1696 a Bill went
through the English parliament which encouraged the manufacturing of linen in Ireland.
18th Century
From the early 18th century, Irish linen was duty-free to England and to British Plantations
in America,
and by the end of the 18th century linen accounted for about half of Ireland's total
exports. In the early
18th century much of the Irish linen went through the port of
Chester, this reached its
zenith in the
mid 18th century, much of the trade moving to
Liverpool.
It states in the
'House of
LordsJournal Volume 17: 17 March 1704', Journal of the House of Lords: volume 17:
1701-1705, pp.
484-87.
The Committee also heard several of the Gentlemen of Ireland who acquainted them, "That
the Application
of the People in Ireland to the Linen Manufacture was not a Matter of Choice, but was
pursuant to the
Desires of the People of England, and to silence a malicious and groundless Calumny, of
their affecting an
Independence upon England: That all Trade in Ireland would in some Degree affect the
Trade of England but
yet they hoped that would not be a sufficient Argument to induce England to debar them
of all Trade: That
it was impossible for them to hope that the Linen Manufacture would become National,
unless the
Encouragement was general, which must be by allowing them a Market: That, though they
might import their
Linen into England Customfree, yet the Profit was too little: That, considering the
Freight, which must
all be paid down to The West Indies by the Usage of Merchants, the Loss of Time, and
Want of Stock, the
Trade would not answer the Charge before it could go from England exceeding the Prime
Cost: That, as to
the Objection of Collusion, their Ships went now with Provisions directly from Ireland
and that it was a
Mistake in the Commissioners of the Customs to say, that Ships, which went with
Provisions from Ireland to
the Plantations, did use to touch in England that they believe there could, not be One
Instance given of
their doing so but it may be true, that English Ships do often touch in Ireland, for
taking in
Provisions." They said, "That the importing of Scottish Linen into Ireland is the
greatest Prejudice to
them that can be, and therefore so high a Duty is laid upon it in Ireland as amounts to
a Prohibition and
in Revenge of that, the Scotts have forbidden the importing of Corn from Ireland into
that Kingdom and
they are willing to agree to any farther Prohibition of Scottish Linen: And that they
are willing to
submit to any Regulation for preventing of Collusion, upon the ing such a Liberty to
them but they desire
it may not be so restrained as to hinder the Manufacture from becoming universal.
After Louis XIV of France renounced the
Edict of
Nantes, in 1685, many of the
Huguenots
who had to flee the country settled in the British Isles. Amongst them was
Louis Crommelin, who was born, and brought up as a weaver of fine
linen, in the town
ofCambrai.
Although the linen industry was already established in
Ulster, Louis Crommelin
found scope for improvement in weaving, and his efforts were
so successful that the Government appointed him to develop the industry over a wider range
than the area
around
Lisburn. The direct
result of
his good work was the establishment, under statute, of the Board of Trustees of the Linen
Manufacturers of
Ireland in the year 1711. The Board of Trustees of the Linen Manufacturers for over 100
years (1711 to
1823) nurtured and controlled the Irish Linen Industry. The Boards legacy is the
World-renowned standards
and quality of Irish linen today.
For many hundreds of years up until the 18th century linen had a very strong presence in
clothing,
furnishing fabrics and industrial fabrics, such as sail cloth. With the growth of the cotton
plantations
in the Southern States of North America, and the influx of vast quantities of low-cost
cotton on the
markets of Europe and North America. Linen's dominance came under threat, and in the early
1770s there was
a serious downturn in the trade.
This change was not only due to greatly increased supplies of cotton, and an over-production
of linen,
but also when hand spinning got replaced by mechanical spinning. Flax spinning frame
development lagged
decades behind that of cotton. The linen industry suffered from the problem of a regular
supply of yarn.
James Hargreaves
(also
Hargraves)
invented the
spinning Jenny
for
cotton in 1767. The foundation of machine spinning of flax was laid by
John Kendrew
and
Thomas Porthouse
or Porteous, from
Darlington. In
1787, they developed a flax spinning process after seeing the machine spinning of cotton in
use in
Lancashire, and
patented
it in 1788, with financial backing from
James Backhouse. Much work by
John Kendrew
and his associates resulted in a machine capable of spinning the notoriously difficult fibre
without
having to process it in a way which deprived it of valuable properties. The first machine
was set up in
Low Mill (sometimes called Lead Yard or Bishop's Mill) on the
River Skerne
at Darlington. They then each set up a mill of their own, Kendrew at Haughton-le-Skerne and
Porthouse near
Coatham,
both on the
same river. They also issued permits, enabling others to build mills, including in northeast
Scotland.
John
Marshall
(1765-1845) of Leeds heard that two men from Darlington, John Kendrew, a glass-grinder, and
Thomas
Porthouse, a watchmaker, had registered a patent for a new
flax-spinning
machine.
Marshall visited the men and purchased the right to make copies of their invention.
After taking on two partners, Samuel Fenton, a draper, and Ralph Dearlove, a linen merchant,
Marshall
leased Scotland Mill, at Adel near
Leeds. Early
in 1788, Marshall, Fenton and Company, began spinning flax yarns.
However, the machines did not do well. Breakages were frequent and the yarn came out lumpy
and hairy.
Marshall thought the quality was no better than hand-spun, although the machines were
quicker and cheaper.
Although this was debatable at the time because the wages of female hand spinners were so
low. Another
perennial problem in the trade was that the manufacturers of Woollen, linen, and cotton
fabrics found it
very difficult when the spinners were at the harvest, to keep the weavers at work. This
problem increased
when John Kay invented the flying shuttle in 1733. This greatly sped up the previous hand
weaving process.
So, it had been the aim for some years to develop a spinning machine. Indeed, in 1761 the
Royal Society
of Arts
published the following advertisement:
March 16th 1761: 'For the best invention of a machine that will spin six threads of wool,
flax, hemp or
cotton, at one time, and that will require but one person to work and attend it (cheapness
and simplicity
in the consideration will be considered part of its merit) for the best, fifty pounds for
the second best
twenty-five pounds'
Marshall had little technical experience, but he spent the next few years trying to improve
its
performance. He made little progress until he recruited
Matthew Murray
(1765-1826), to help him. At some point during these years of experimentation with Matthew
Murray,
Marshall refused to pay further royalties to Kendrew as he argued that his and Murray's
machine was
technically far removed from the Darlington prototype. Kendrew sued Marshall for £900, but
in 1793 only
£300 was awarded. A broken man, Kendrew left Low Mill and died at Haughton in 1800.
At any rate by June 1790 Marshall and Murray had created an efficient
flax-spinning
machine that produced good quality yarn. However, it was slow and could not match
cotton-spinning, and it
could only spin coarse yarns.
In Ireland most saw no advantage installing costly machines, while finer yarns could be spun
at a lower
and more variable cost and in sufficient quantities, by women in their homes. There had been
such great
improvements from the work of Board of Trustees of the Linen and Hempen Manufactures of
Ireland, and in
1764 a Lurgan carpenter named
Thomas
Turner
made in the old spinning wheel, yarns of a higher count, and a child was able to produce
twice the
measure which a grown person before could do with the ancient machine.
In 1780s Ireland gained more commercial freedom, but in 1798 exports fell due to
insurrection in the
country. The close of the century brought difficulties and depression. However, the problems
were
temporary, and they led to a treaty between the Parliaments of England and Ireland, which
resulted in the
of the two countries under one legislature.
Ignoring the politics of this decision it did result in greater commercial freedoms.
19th Century
In May 1810
Napoleon I
, as a part of a process known as the
Continental System
(Blocus continental),
tried to stop English cotton fabrics entering the European continent. He offered a reward of
one million
francs to any inventor who could devise the best machinery for the spinning of flax yarn.
Within a matter
of weeks
Philippe Henri de Girard
(1775-1845) patented in France flax spinning frames for both the dry and wet spinning
methods. His
inventions were also patented in England on November 7th, 1814, by a merchant,
Horace
Hal
l, from Golden Square, Middlesex. Hall took out this patent after
two of de Girards
partners,
Lanthois
and
Cachard, sold him the designs of de Girards machines for
£25,000
(£2m in 2018) under somewhat dubious circumstances. These ideas were then
taken up by
Robert Busk, of Hunslet, Leeds. However, this venture was
unsuccessful. De Girards
inventions did not receive the reward and were not suitably recognised in his native France,
and after an
invitation by the Austrians he moved to Vienna in 1815 and set up a flax mill at Hirtenberg.
He later went
to Poland and set up a mill at a village which received the name of Girardow. However, he
never found
success and his inventions never really proved commercially advantageous. Although, after
his death, his
work got recognized and his descendants received a small pension from the French Emperor.
After adaptations linen spinning in the
British Isles
did not really become a commercial success until
James
Kay
(1774-1857) developed successful wet spinning process for flax, in 1824, supposedly
based on Arkwrights
1769 spinning frame.
Kay
was born
at Edgefold Farm near Entwisle, Lancashire. He became successful spinner with mills
at Preston,
Penny Bridge and Pendleton, and died at Turton Tower, Turton, Lancashire, in February 1857.
The title of
his patent was, "New and improved machinery for preparing and spinning flax, hemp, and other
fibrous
substances by power". He found that flax could be drawn by steam- powered spinning machines
into a fine
yarn ready for weaving if it were first soaked in hot water (macerated), and the reach
(ratch) between the
drawing roller and retaining rollers got reduced to two and a half inches. There was
however, some
difficulties with James Kays (then of Preston)
patent application
in 1825, which got taken out for fourteen years. It appears he had been badly advised when
his patent got
drawn up. This resulted in Marshall of Leeds disputing if his new development was valid. Kay
had to sue
Marshall in court in 1835 for non-payment for the use of his patent, but the defendants
disputed whether
the patent was valid on the grounds that so far as the invention was new it was useless
(maceration
process), and that so far as it was useful it was not new (spinning process with 2.5 inch
ratch). In 1839,
the
Court found
that as the patent got taken out for an invention consisting of two parts one of which was
not new
(considered too similar to Horace Halls patent) the patent was found void, he also
failed in his appeal
of 1841. McCutcheon states in his book, The Industrial Archaeology of Northern Ireland that,
"Kays patent included two distinct specifications, one referring to the maceration of the
rove, which was
held to be novel, the other referring to the contraction of the reach between the drawing
and retaining
rollers on the spinning frame to a precise 2.5 inches. The latter stipulation was challenged
as being an
infringement of an earlier spinning system designed by Philippe de Girard (British patent
No. 3855 of
1814) and led to the invalidating of the entire patent of 1825. Despite this Kay was without
question the
originator of the wet spinning process, though this was automatically released to the entire
flax-spinning
industry by the legal invalidating of his patent"
Whoever was really responsible for this new process for the wet spinning of flax it was Kay
who was
responsible for it being generally accepted by the trade and it was a definite turning point
as it
provided the means to spin, in quantity, very much finer, and more even and regular yarns.
It is
stated
that before his invention in 1825 the finest linen yarns which could be spun by machine was
40 lea, after
up to 200 lea could be spun, and they were better quality than hand spun, and required less
skill. He also
recognised the commercial sense of it because it got stated that at this time cotton cost
10d per lb., and
when spun was worth 18d whilst flax cost 6d, but when spun was worth 4s, an uplift of 800%
when compared
to less than 100% with cotton.
There is little doubt that history in the British Isles has credited this invention to James
Kay.
Although, in 2 Dec.,1826 shortly after Kay's patent,
Philippe Henri de
Girard
seems to have been prompted to write to the Editor of The Manchester Guardian:
"Sir:- I beg to submit to the flax-spinners of this country a few observations, which , I
believe, will
be highly interesting to them or, at least, will correct a misrepresentation that has been
made, and
render the merit of an important improvement to the real inventor.
A few months ago, a gentleman of the name of Kay, excited a strong sensation in the trade,
by announcing a
new method of spinning flax, by which much finer and better yarn was produced, than by any
other process
previously adopted. He announced this invention not only as new, but as his own the results
of his
experiments were published in many provincial and London papers and he granted to several
flax-spinners,
the right of using his invention, for which he obtained a patent.
The public will now hear, perhaps with some astonishment, that all this noise was made for a
discovery
long since published on the continent, and even patented in England twelve years ago. This
new process of
spinning, announced by Mr. Kay, is the same which I invented fourteen years since, and which
is
established, with great success, in France, Saxony, and Germany. A patent was taken out in
England, in the
month of May, 1815, by my partners in Paris, Messers. Cachard and Lanthois, in the name of
Mr. Horace
Hall.
In this patent is clearly described the principle of reducing the flax to its elementary
fibres, by
dissolving or moistening the glutinous matter which unites them. The merit of this discovery
belongs to
me: and the right of using it in England, to Mr. Horace Hall, if any but certainly neither
of them to
Mr.Kay.
This gentleman proposes a solution of potash for separation of the fibres. This was my first
process,
specified in my patent in France, with another much preferable to this. I have spoken of the
solutions of
potash, soda, or soap, in my patent, only to prevent the imitators from invading my rights
by resorting to
the use of those solutions but a much better method will be found in my explanation and
drawings, attached
to the patent of Mr. Horace Hall.
The yarns produced from my flax-spinning manufactory can be seen on applying to me, and got
from my
manufactory, at
Hirtenberg, near Vienna: or at that of Messers. Kraus and Brother,
at Schemnitz, in
Saxony, who several years ago, adopted my principle of spinning. The superiority of my
process will be
evident, when it is stated that we spin commonly 120 leas to the pound, while the first
spinners in Leeds
do not exceed 42, except as experiments.
Why spinners of Leeds have not taken notice of this important part of my inventions, whilst
they adopted,
with great advantage, the other parts of them, described in the same patent of Mr. Horace
Hall, is
difficult to explain on any other ground than that, owing to its extreme difference from the
usual
practice, they doubted of its efficacy: or thought that such a decomposition as it causes
would alter the
strength of the yarn, which is by no means the case: on the contrary, my yarn has always
more strength now
than the common yarn because the fibres are more perfectly parallel together.
The part of my invention that I alluded to, and which has given to the flax-spinner of
England the means
of making the first improvements in their old process was this, of reducing the flax into
rovings, by
drawing it through endless chains and combs, which the flax spinners have adopted these ten
years, and
which seems to be the only method for making a regular roving of these substances. I am glad
that they are
now disposed to adopt the second and important part of my invention, and cannot do less than
thank Mr. Kay
for having called their attention to it.
Since the taking out of this patent. I have made many further improvements in my method of
spinning among
others I have invented a machine for combing the flax, much superior to those now used in
Leeds also
another for making the first slivers, which are made in Leeds by hand, &c. &c.
I shall be ready to afford full information to any persons requiring it, on these new
improvements, by
applying to me, at the address hereafter. Your most obedt. servt."
PH. DE GIRARD
Care of Messers. Harman and Co. London
Philippe Henri de
Girard
definitely felt aggrieved. Why Horace Hall put forward no case for himself is not clear. No
doubt it was
not easy for the French to deal with England at this period in history, with the
Napoleonic Wars
(1803-1815), being so shortly ended.
Whatever the case was up until the 1820's the spinning wheel and the hand-loom dominated the
Irish linen
industry it was a domestic industry with spinning and weaving mainly taking place on farms
and in
villages. The lag in the technology allowed cotton to become established and industrialised
before linen.
However, development of steam-powered wet spinning by James Kay in 1825 brought about great
and almost
immediate changes in the Irish flax spinning trade. Hand spinning quickly declined, and the
flax spinning
trade became industrialised in large Belfast mills. These developments not only spelt the
end of the hand
spinning of flax, but also stifled the further development of the Irish cotton-spinning
trade.
The paradox in this was that although cotton was probably the flag-ship industry of the
industrial
revolution, because it was in that industry that spinning and weaving were first mechanized.
Up until
1750, unlike linen, wool and silk, production of cotton was not mechanized at any stage.
Where water
powered
fulling
mills had been around for hundreds of years, and water power got adapted to production of
linen from the
late 17th centuries and early 18th centuries, with introduction of water powered
scutching, washing
and
beetling
mills.
The sluggishness of the Irish economy in the first half of the nineteenth century was the
result of
abolition of protective tariffs in the decades after the
1801
.
By the terms of the Act of
Union, Ireland and Britain became a single free-trade area. However, some Irish industries
were given time
to adjust. There would be a 10% duty on some eighteen products entering Ireland until 1821.
These included
leather, glass, and furniture. Woollen and cotton goods got even more favourable terms. In
1820, these
duties got reviewed and the Government first suggested that the 10% rate should remain until
1825, then be
phased out, and finally abolished in 1840. However, the free traders in the Government had
all duties
abolished in 1824. Unprotected Irish industries then faced large-scale English competition.
From the 1820s
there was widespread distress and unemployment in much of the country as industries based on
small-scale
handcrafts gradually gave way to cheaper imported mass-produced goods. Ireland had little
coal and no iron
so was at a real disadvantage during the industrial revolution, and Britain's increasing
dominance of the
Irish market owed much to quicker and cheaper transport. Invention of the
Hargreaves spinning
Jenny
encouraged development of a cotton trade in the 1770's. The cotton trade was centred mainly
in the
north-east of Ireland where many of the techniques already learnt in the production and sale
of linen
could be applied to cotton.
However, the cotton era in
Ulster
was short-lived. In the early 1820s, abolition of protective tariffs left the industry open
to competition
from Lancashire, on top of this there was a general demise in the United Kingdom cotton
industry.
Protected by tariffs and based almost entirely on the home market, the industry faced
succession of crises
in the early 1820s. Then in 1828,
Mulholland's, one of the
largest cotton mills in Belfast burnt down. The industry never recovered, but time proved
this to be a
blessing.
Linen got promoted by the
Linen Board
(with a government grants of £20,000 p.a.). It got worked mainly on small farms by
farming families.
They were more interested in the spinning and weaving than the flax cultivation, as it
occupied female
members of the family, scutching and spinning, all year round. With male family members
occupied by
weaving at quieter times of the farming year. The Linen Board did not sufficiently promote
good practices
in the growing of flax, and hence it was of very poor quality, when compared to flax from
continental
Europe. Therefore with the ending of the Napoleonic wars in 1815, and Europe opening up to
trade again,
the Irish could not compete with competition from areas such as Belgium and Bielefeld. The
linen trade
began to decrease, and it was only
kept afloat by encouragement from English flax-spinners
who wanted to support their trade with Irish weavers. However, they had a very difficult
task as there was
much resistance to machine spun flax as the Irish were rightly very worried it would put an
end to hand
spinning. However, by offering incentives such as extended credit terms they got the weavers
to start
using machine spun yarn. Once the Irish weavers realised its superior quality, and their
resultant
increases in production there was no going back.
Rather than reinvest in cotton the
Mulholland's
investigated the possibilities of moving into linen. They saw that large amounts of Irish
flax got exported
to England and was machine spun. Much of this was then re-exported to Ireland for use by the
hand weavers.
They visited the North of England and saw James Kay's process, which they brought back to
Belfast. After a
small-scale trial in 1828-29
T. & A. Mulholland
opened an 8000 spindle flax-spinning mill in Belfast in 1830. Although they may
not have been the first
to see the opportunity, it was the most significant as this was one of the biggest mills in
Belfast - The
York Street Mill. The project was a magnificent success, and there was a move by other
troubled
cotton-spinners, as well as other businessmen, into flax spinning. By 1850 linen spinning in
Belfast was
very much greater than cotton spinning. The York Street Mill by 1856 had 25,000 spindles and
was probably
one of the largest mills of its type in the world, possibly second only to
Marshall's of Leeds. This concentration of mills, mainly in Belfast,
put many of the
traditional hand spinners out of business. With this it also caused many of the weavers to
move into the
northeast; nearer supplies of yarn.
With the devastation caused by the
Great Famine in
Ireland, it
forced the large industrial spinners to look for alternatives to the hand-loom weavers.
Power-looms got
improved and there was at first a slow movement in that direction. Development of the
Jacquard
machine
in the early part of the 19th century greatly improved production of figured designs.
Irish linen experienced somewhat of a revival during the
American Civil
War
when there were disruptions to the supply of cotton reaching Europe. There was a shortage of
cotton goods,
known as the
Cotton
Famine, on the
world market, and Irish linen took up the slack. There was significant expansion in the
industry, and for
many enormous profits. Even after the end of the Civil War in 1865, the momentum got
maintained and
companies continued to flourish until 1873. Belfast was by then the largest linen producing
area in the
world, and this continued until
WW1
and the city well-earned the
nickname of
Linenopolis. As Manchester was the cotton capital, Belfast was the
linen capital of
the British Empire.
As industrialisation developed and grew in the 19th century, conditions for the
employees
often worsened. Legislation got introduced slowly, at first to help those under 18. Later
working hours
got reduced. Despite the hardships there was a special camaraderie, and for many it helped
them through
these hard times, and sometimes even led them, years later, to remember their time in the
mill with some
fondness.
20th Century
However, with the revival of the cotton industry, and its ability to produce low-cost goods,
and an Irish
linen industry with over capacity. Companies inevitably began to get into difficulties, and
there were
many closures. The industry fought back with increased efficiencies, and new developments.
There was a
short pick up in fortunes in the early 20th century, but introduction of
man made and synthetic
fibres,
and rising costs, the situation became very difficult for the mass production of Irish
linen. Many old
companies were production orientated and could not adjust to the new challenges. They
continued trying to
sell to their traditional markets. They were weak on marketing, and often used the concept
of the linen
industry being a 'craft industry' as an excuse for keeping old and outdated machinery and
ideas.
The industry enjoyed a rebirth during WW2, and was also in demand during the Korean War of
1950-53.
However, then it declined rapidly in its traditional markets.
With cheaper alternatives there was a reduction in demand for the lower quality, more bulk
produced Irish
linen, from hotels, hospitals and other institutions. Only the better quality linens got
retained by the
very top hotels, restaurants and airlines who wished to use the Irish linen brand to
differentiate
themselves from their cheaper competition. However, these better quality linens were not
being taken up by
volume users.
Sales also held up to a large extent in certain sectors of the retail and tourist markets,
and suppliers
had to foresee the specific requirements of these niche markets.
However,
Irish linen
was never completely supplanted. Its brand, and unique qualities of comfort, drape and its
distinctive
appearance kept it a niche in the luxury market, and its unique physical properties
maintained its use in
industrial textiles. These advantages were well backed up by the confirmed quality, and the
confidence and
equity established in the
Irish linen
brand.
In the latter part of the 20th century efforts increased to promote linen to the apparel
trade. At this
time there was a growing reaction against the synthetic fibres, as they had been probably
over used for
apparel in the 1960's. In the 1970's the promotional work started to pay dividends, and by
the late 1980's
linen was in general use in the top of the range apparel in most countries in the developed
world. Linen
for apparel was by now far outstripping its traditional household textiles and industrial
sectors; the
sectors Irish linen was best known for in the past. However, much work was still needed to
build its name
in these new markets.
21st Century
Irish linen is still woven today in the same traditional areas, and by descendants of those
who have
worked in the industry, and passed down skills, learned over many hundreds of years.
Today the Irish linen industry is very much smaller than it was in the past, because
competition at the
lower end of the market, for more every day linens, has long since been won by cheap
products from low-
cost countries. The Irish linen companies that remain weaving in Ireland focus on the
quality end of the
market, and on trying to give the customer more precisely what they want.
After all this history Thomas Ferguson (a part of the Franklin's Group) is the very last
Irish linen
damask weaver left weaving traditional household linens; others remain weaving plain apparel
linens.
In 2012 the Franklin's Group took over the brand of John England, a leading company in
innovative fabrics
for the apparel and fashion industry. Franklin's Group through the skills of Thomas Ferguson
were able to
add Jacquard fabrics to the fashion fabrics on offer. This is a new product for the Irish
linen industry
and presents many exciting opportunities for the future, and as long as the industry can
continue to give
people what they want, and there are discerning customers with an appreciation for the
craft, quality,
heritage, and brand of this great natural product it is here to stay.
"I shall do all that in me lies to discourage the woollen manufacture in Ireland, and to
encourage the linen manufacture there; and to promote the trade of England."
King William III
2nd July, 1698